Consistent Crimp, Consistent CCI
Container closure integrity (CCI) is a critical factor every drug manufacturer and compounder is required to achieve. To achieve CCI, one must consider factors such as vial material, blowback, and stopper design. One vital factor – too often an afterthought – is the aluminum seal.
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![CCI Crimped Vial](/-/media/WestPharma/Images/Blog/2020-Blogs/Gehron---CCI-Crimp-Vial.png?h=364&&w=350&hash=9D026B2268CE4F874384C8A5D285877B)
Example of a good crimp and seal
Although considered a secondary component (since it does not contact drug product), the importance of a proper seal and crimp cannot be overstated. Three aspects of achieving a proper crimp are: skirt length, compression force, and cosmetics.
Skirt Length: This is the length of the aluminum part of a seal. Ideal skirt length is determined based on the stopper flange height, the vial crown height, and the percent compression used. If a skirt is too short, CCI may be risked. If the skirt is too long, the appearance of the system may cause the perception of lack of CCI.
Compression Force: This is the force used during the crimping process to push seals down onto the stopper/vial system. If systems are not sufficiently compressed during fill/finish, CCI may not be achieved. Excessive compression can cause the stopper to push through the hole in the top of the seal.
Seal Cosmetics: This relates to the appearance of the aluminum skirt of the seal post-crimping, particularly around the bottom of the crown of the vial. This appearance ought to be smooth, with no visible “wrinkles.” Wrinkles may pose a CCI risk and may result in rejected product.
![Examples of crimping issues](/-/media/WestPharma/Images/Blog/2020-Blogs/Gehron---CCI-Crimp-Vial-image-2.jpg)
West is able to offer both preliminary and detailed recommendations to help companies select seals. West’s Integrated Solutions lab team can help prepare a closure container system to meet FDA guidelines. Contact us today for more information.